1to392831weretaken
New Fish
Refining guy, so oil and gas adjacent, I guess. My insight into your question comes from both what we see coming into our plant, the difficulties in running it, and also anecdotal insight from my brother in law.
1.) You are correct that the Dakota shale gas is way too light to run at a high percentage of crude diet. We call it "black IPA" because it's basically naphtha with some black dye added. The "environmentalists" are not wrong in that shipping that shit by rail across the country with our current rail infrastructure (a lot of single-wall cars, for example) is incredibly irresponsible and dangerous. We're rolling giant bombs around the country on old, rickety rail infrastructure. The only other crude I've seen that's in the same ballpark as bakken shale is that Russian Vityaz shit. In both cases, it's basically crude in, naphtha out.
Interestingly, though, refineries all over are reconfiguring to handle lighter crude diets. We did so in 2017, with a pretty massive capital project. We can run WAY lighter than we used to be able to. Mostly, though, this is to be able to run lighter Canadian pipeline crudes that we get on the relative cheap. Huge moneymaker. We only run domestic shale if it's at a price we can't refuse, as it's still pretty difficult to run. Which leads to...
2.) Yes, I can totally see that fracking wells are more susceptible to price fluctuations than traditional, large wells. For starters, they're just more expensive to operate. I mentioned ERoEI in another thread. Fracking wells are much lower ERoEI than traditional wells. When margins are lower, it's really boom or bust. Another example of this that I've experienced is Alberta tar sands crude (wanna talk about an ecological disaster...). When oil peaked at over $140 per barrel in 2008 or so, tar sands crude was all the rage, and we were running (PAINFULLY) as much of it as we could. Again, though, I believe this peaked at our plant at something like 17% of diet, as this shit gave us trouble in exactly the opposite direction: all bottoms. When crude is $140 per, and you can get tar sand crude for $90, it's a no-brainer. Then oil drops to normal price. Funny, we don't see much Albian heavy in the diet anymore. I've often wondered how they're doing up there.
3.) The second anecdotal evidence I have to support the boom or bust theory for fracking wells is the actual boom and bust that my brother in law experienced in North Dakota. He followed the black gold rush over there, worked a pressure testing rig for a while, then borrowed some money and started his own pressure testing business. At his peak, he was rolling five rigs and was killing it, then the Saudis opened the faucet and his business went TU. After selling all of his equipment at a decent discount, he was able to pay off all of his creditors and get out with low six figures to show for his five years over there. Sad story.
At this point, I can't even remember what question I'm supposed to be answering here, so I'm just going to leave it at this.
I understood some of that on first pass, will read again. Thanks.
Short glossary:
1.) ERoEI: Energy Returned on Energy Invested. It's basically a measure of a well's cost efficiency/profitability. How much energy do you have to expend to extract x amount of energy. When you couldn't swing a pickaxe without creating an oil geyser, ERoEI on many wells was well over 100. That's a pretty good return on investment. Many fracking wells are single digit. In other words, they're working with razor thin margins, making them more susceptible to price fluctuations.
2.) Heavy, light, bottoms, etc.: There are a lot of really good YouTube videos that will give you a basic understanding of how crude distillation works in about 10 minutes. I actually just played hung-over-middle-school-teacher and dialed one up for my trainees last week. To sum it up, raw crude is a mixture of various length hydrocarbon chains with some other crap (sulfur, heavy metals, cancer, etc.) mixed in. You heat it up, pump it to a tall tower with trays at various levels, and chains of similar length tend to settle together on each tray, with the chains getting shorter (lighter material) as you climb the tower. Bottom of your distillation tower will be basically bunker oil (>C40), above that gas oils (C21-C40), diesel (C16-C20), kerosene (C9-C16), then naphtha vapor (C5-C8) mixed with butane/propane/ethane/methane (C4/C3/C2/C1) out the top. These feed stocks are then sent to other units that use catalysts to raise octane or fracture molecules into shorter ones, etc. The main takeaway here is that a refinery is somewhat sensitive to the proportions of these hydrocarbon fractions in the raw crude (the "diet"). Too heavy (high proportion of long-chain hydrocarbons), and you'll overwhelm downstream units like cokers or asphalt plants. Too light, and you'll struggle with, say, tower pressure, furnace duty, and an inability to keep downstream heavy units running. You can't just turn refinery units on and off with a switch based off demand. I'm about to take a unit down for maintenance, for instance, and it'll take two full days to shut down and partially decon.
Therefore, the most valuable crude to a particular refiner is one that perfectly matches the profile of their refinery. It'll have a Goldilocks ratio of light hydrocarbons and enough bottoms to keep the heavy units running, and what's in the middle happens to perfectly match the pricing structure de jour for finished fuels. Usually, this is accomplished by mixing several cheaper crudes together to hit the sweet spot. Point is, these domestic fracked crudes ain't that. They're too light to be a primary feed source--at least for any of the plants that I'm aware of. This makes them only desirable if they're priced right on the market. And you can find some heavier crude to blend with them at a decent price.
Edit: Don't take the fractions listed above as gospel. You'll get slightly different numbers thrown at you depending on the source. Particularly as you get heavier (I mean, propane is propane, but things get a little more nebulous when trying to define something like "bunker fuel"). Besides, it's always a blend at every level in the tower, as some lighter and some heavier molecules are mixed in with the target feed stock.
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